U Profile Roll Forming Machine (Glass Packaging) | Royal Trash Fully Automatic Production Line
In sensitive and heavy industries such as flat glass production, security in packaging and transportation comes first. The U Profile Roll Forming Machine (U) for glass packaging is one of the engineering achievements of Amard Machine Iranian Company (Royal Trash) which is designed in accordance with the standards of reputable factories (such as Kaveh Flute). This fully automatic production line, by integrating forming, punching and bending operations in a continuous process, produces highly resistant protective profiles for palletizing and safe transportation of glass cups.
Technical specifications of the machine
This machine is designed to meet the exacting needs of the glass packaging industry with the highest efficiency:
Consumable sheet thickness: Ability to form steel sheets with a thickness of 1 to 1.5 mm.
Production sizes (profile dimensions): Flexibility in producing various and widely used sizes including 146, 206 and 240 mm (adjustable based on the needs of packaging lines).
Combined stations: Equipped with integrated punching systems (to create connection and bracing holes) and precise bending.
Control and automation system: Fully automatic operation with the help of an intelligent PLC electrical panel; to simultaneously control rolling speed, precise punching distances and cutting operations.
Competitive advantages of Royal Trach U profile production line
Elimination of secondary processes: Combining roll forming, punching and bending operations in a continuous line eliminates the need to move parts and use auxiliary devices and greatly increases production speed.
High strength of the chassis and rollers: Considering the high thickness of the input sheet (1.5 mm), the structure of the machine and the material of the rollers have been optimized to withstand high pressure and prevent wear and tear in long operations.
Millimeter precision in punching and rolling: Thanks to the PLC system, human error is reduced to zero and the output profiles fully comply with the strict standards of export glass packaging.
Main applications of the output product
The U profiles produced by this machine play a vital role in the following industries:
-
Palletizing, restraining and safe packaging of float glass cups (preventing chipping and breakage during transportation).
-
Construction of protective structures for heavy and sensitive industrial products.
-
Specific applications in metal structures and installation supports (due to their thickness and high strength).